Products
Cast Steel Slab Gate Valve
Cast Steel Valve

Cast Steel Slab Gate Valve

Product Description
XDV Slab Through Conduit Gate Valves are manufactured with a full bore port, rising stem OS&Y and with floating seats and gate, pressure energized, for a bubble tight shut off upstream and downstream under both low and high differential pressure. Double block and bleed capability and automatic relief of excess body pressure are a standard feature of this seat design. The smooth, continuous bore minimizes turbulence within the valve and when in the open position it produces a pressure drop equivalent to a portion of pipe of the same length and diameter. The seat faces are outside the flow stream and therefore protected from the erosive action of the flow. Pigs and scrapers can be run through the valve without damage.
Product Range&Features
Size 2"~60"
Rating 150LB~2500LB
Body Materials Carbon Steel, Stainless Steel, Alloy Steel, Duplex S.S. XDSS, etc.
Trim Soft Seated or Metal Seated
Design Standards API 6D, ASME B16.34
Face to Face Standards ASME B16.10
Flange Dimension Standards ASME B 16.5, ASME B16.47
Pressure Test Standards API6D
Quality/Product Certifications ISO9001, ISO14001, ISO18001
Fugitive Emissions ISO 15848-1, API 622
NACE NACE MR 0103 NACE MR 0175
Shutoff Class API 6D
End Connection RF, RTJ, BW  
Product Details
NO. PAPT NAME MATERIAL-ASTM
1 BODY ASTM A216 WCB
2 DRAIN PLUG C.S. ZN
3 GATE ASTM A515 GR.70 ENP
4 O-RING VITON AED
5 SEAT ASTM A105 ENP
6 SEAT INSERT DEVLON
7 INJECTION FITTING C.S. ZN
8 SPRING INCONEL X-750
9 STEM ASTM A182 F6A
10 GASKET SS304 GRAPHITE
11 BOLTS ASTM A193 B7
12 NUTS ASTM A194 2H
13 BONNET ASTM A216 WCB
14 VENT C.S. ZN
15 INJECTION FITTING C.S. ZN
16 PACKING FLEXIBLE GRAPHITE
17 O-RING PACKING SEAT ASTM A276 304
18 O-RING VITON
19 YOKE ASTM A216 WCB
20 BOLTS ASTM A193 B7
21 NUTS ASTM A194 2H
22 BOLTS ASTM A193 B7
23 NUTS ASTM A194 2H
24 WASHER S.S.
25 GEAR ASSEMBLY
26 STEM PROTECTOR S.S.
27 NAME PLATE SS304
28 RIVET SS304
Inspection before installation

1. Before installation, check the valve name plate and valve body information to ensure the valve is suitable for the intended service.

2. Before installation, remove the flange cover and the protective film on the flange sealing face, inspect the bore and the flange sealing surface, remove any dirt with a clean soft cloth, use an anti-corrosive cleaning liquid to clean if necessary, and never use any other chemical products.

3. Inspect the flange gasket (including ring gasket) sealing surface and ensure it is in acceptable condition for installation.

4. After cleaning the valve and before installation, open and close the valve one time. Ensure the valve operates smoothly. If abnormal operation is experienced, stop the operation and inspect the valve stem and valve bore for any obstructions that may be preventing normal operation.

5. After successfully cycling and assuring the proper operation of the valve, return the valve to the closed position until installation is complete. If for any reason the valve must remain in the open position, ensure the valve sealing surfaces are protected.

Valve installation

1. Position the valve into the pipe or the flange connection; ensure that any stress caused by improper pipe alignment is relieved first. Valves are not intended to be a means of aligning improperly fitted pipe.

2. Install the valve using qualified piping standards and practices. Valves marked with flow direction must be installed in line with the piping flow.

3. The recommended orientation for slab conduit gate valves is upright with the valve in a horizontal line with the hand wheel positioned vertically above the valve centerline.

Troubleshooting guide
SYMPTOM PROBABLE CAUSE SOLUTION

Packing Chamber Leakage

Not enough packing / Gland bushing binding (only figure 5)

Increase packing ring quantity

Packing worn / Packing chamber damaged

Replace with new packing Repair the packing chamber

Stem sealing surface damaged

Replace or repair the stem

Leakage at sealing surface

Dirt on the sealing surface

Clean the sealing surface

Sealing surface damaged

Repair the sealing surface Change new seat insert

Cannot operate normally

Stem threads and stem nut threads worn out

Replace stem or/and stem nut

Debris may be trapped between stem/stem nut, or gland flange/gland

Remove debris

Bonnet gasket leakage

Loosen flange bolt/nut

Re-torque the flange bolt/nut

Bonnet gasket failed

Replace new gasket

 

Valve body and bonnet both damaged and valve leaks

Water hammer effect

Careful operation, avoid sudden stopping of the pump or closing the valve too fast

Corrosion over time. Wall thickness may be below minimum required

Regularly check the wall thickness, replace the valve ahead of the time.

 

Gate will not operate normally

Excessive torque applied to the gate in the closed position

Use proper torque to close the gate

Stem maybe deformed and jammed

Replace valve stem

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