Products
Forged Steel Gate Valve
Forged Steel Valve

Forged Steel Gate Valve

Product Description
XDV Forged Steel Gate Valves are designed and manufactured strictly to International Standards APl602, ASME B16.34, DIN3202 or Equivalent, a compact but extremely sturdy design for high pressure-temperature service, Solid CoCr alloy wedge (optional) ensures low friction and long service life, packing rings are pre compressed to 4000 psi to provide a high integrity seal, for welded bonnet valves, the bonnet is threaded in and torqued to an engineered torque value and the body bonnet joint is strength-welded offering double protection against leakage.(Body/bonnet threads and strength-weld),fully guided wedge reduces wear on seating surfaces, Optional design available with double packing, leak-off connection, live-loading and a packing blowout for easy removal of old packing.
Product Range&Features
Size 3/8"~2-1/2"
Rating  800LB,150LB~2500LB
Body Materials Carbon Steel, Stainless Steel, Alloy Steel, Duplex S.S. XDSS, etc.
Trim 13Cr, Stainless Steel
Design Standards API 6D, ASME B16.34
Face to Face Standards ASME B16.10
Flange Dimension Standards ASME B 16.5
Pressure Test Standards API6D, API 598
Quality/Product Certifications ISO9001, ISO14001, ISO18001
Fugitive Emissions ISO 15848-1, API 622
NACE NACE MR 0103 NACE MR 0175
Shutoff Class API 6D
End Connection RF, BW, NPT, SW
Operation Handwheel, Motor
Product Details
NO. PAPT NAME MATERIAL-ASTM
1 BODY ASTM A105
2 SEAT ASTM A182 F6A
3 DISC ASTM A182 F6A
4 STEM ASTM A182 F6A
5 GASKET SS304 GRAPHITE
6 BONNET ASTM A105
7 HEXBOLT ASTM A193 B7
8 PACKING GRAPHITE
9 EYEBOLT ASTM A193 B7
10 PIN S.S.
11 NUT ASTM A194 2H
12 PACKING GLAND ASTM A182 F6A
13 GLAND FLANGE ASTM A105
14 STEM NUT ASTM A182 F6A
15 WASHER ASTM A276 410
16 WASHER ASTM A276 410
17 HANDWHEEL A197
18 LOCKNUT C.S.
19 NAME PLATE SS304
Inspection before installation

1. Before installation, check the valve name plate and valve body information to ensure the valve is suitable for the intended service.

2. Before installation, remove the flange cover and the protective film on the flange sealing face, inspect the bore and the flange sealing surface, remove any dirt with a clean soft cloth, use an anti-corrosive cleaning liquid to clean if necessary, and never use any other chemical products.

3. Inspect the flange gasket (including ring gasket) sealing surface and ensure it is in acceptable condition for installation.

4. After cleaning the valve and before installation, open and close the valve one time. Ensure the valve operates smoothly. If abnormal operation is experienced, stop the operation and inspect the valve stem and valve bore for any obstructions that may be preventing normal operation.

5. After successfully cycling and assuring the proper operation of the valve, return the valve to the closed position until installation is complete. If for any reason the valve must remain in the open position, ensure the valve sealing surfaces are protected.

Valve installation

1. Position the valve into the pipe or the flange connection; ensure that any stress caused by improper pipe alignment is relieved first. Valves are not intended to be a means of aligning improperly fitted pipe.

2. Install the valve using qualified piping standards and practices. Valves marked with flow direction must be installed in line with the piping flow.

3. The recommended orientation for slab conduit gate valves is upright with the valve in a horizontal line with the hand wheel positioned vertically above the valve centerline.

Troubleshooting guide
SYMPTOM PROBABLE CAUSE SOLUTION

Packing Chamber Leakage

Eye bolts are loose

Evenly tighten the eyebolts

Not enough packing / Gland bushing binding

Increase packing ring quantity

Packing worn / Packing chamber damaged

Replace with new packing

Stem sealing surface damaged

Replace or repair the stem

Leakage at sealing surface

Dirt on the sealing surface

Clean the sealing surface

Sealing surface damaged

Adjust eye bolt torque

Cannot operate normally

Packing compressed too tight

Adjust eye bolt torque

Stem threads and stem nut threads worn out

Replace stem nut

Dirt may be trapped between stem/stem nut, or gland flange/gland

Remove dirt

Bonnet gasket leakage

Loosen flange bolt/nut

Re-torque the flange bolt/nut

Bonnet gasket failed

Replace new gasket

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